Lexus IS300 (XE10 / JCE10) 2001-05 2JZ-GE VVT-i → Emtron KV16 (auto)
Before you start
Not confident with automotive wiring? Have a professional harness builder or tuner do it, or check your work before first power-up. A wiring mistake can damage the ECU, the engine or the car, or start a fire.
| Status | draft · not yet verified: nobody has reported building and running this harness |
|---|---|
| Open errors | 2: read the Findings page before cutting any wire |
| Size of the job | 71 wires · 13 connectors · 5 part lines |
| Tools | Crimp and extraction tools for each terminal family (see Connectors) · wire strippers · multimeter · heat gun + heat-shrink |
| Terminals | 3-1447221-4 |
| Order of work | 1. Check every part against the parts list. 2. Cut and label every wire (labels: Export → Wire labels). 3. Crimp and pin connector by connector, ticking the build checklist. 4. Run the bench test with nothing plugged in and the battery disconnected. 5. Only then connect the ECU and power up. |
Build checklist
Tick each box as you go. Continuity: meter from end to end, expect under 1 Ω.
| Wire | From | To | Gauge | Colour | Cut | Label | Crimp A | Crimp B | Pin A | Pin B | Continuity |
|---|---|---|---|---|---|---|---|---|---|---|---|
| W1 | OEM-E2-13 | SP-14V-1 | 0.85 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W2 | OEM-E3-16 | SP-14V-1 | 0.85 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W3 | OEM-E3-7 | SP-14V-1 | 0.85 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W4 | OEM-E3-8 | SP-14V-1 | 0.85 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W5 | SP-14V-1 | KV16-D-1 | 0.85 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W6 | SP-14V-1 | KV16-D-2 | 0.85 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W7 | SP-14V-1 | KV16-D-20 | 0.85 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W8 | OEM-E6-17 | SP-GND-1 | 0.85 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W9 | OEM-E7-21 | SP-GND-1 | 0.85 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W10 | SP-GND-1 | KV16-A-13 | 0.85 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W11 | SP-GND-1 | KV16-A-19 | 0.85 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W12 | SP-GND-1 | KV16-B-34 | 0.85 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W13 | SP-GND-1 | KV16-B-9 | 0.85 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W14 | SP-GND-1 | KV16-C-1 | 0.85 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W15 | SP-GND-1 | KV16-C-26 | 0.85 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W16 | OEM-E6-18 | SP-0V-1 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W17 | OEM-E6-19 | SP-0V-1 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W18 | OEM-E7-22 | SP-0V-1 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W19 | SP-0V-1 | KV16-C-17 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W20 | SP-0V-1 | KV16-C-25 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W21 | OEM-E6-2 | KV16-D-21 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W22 | OEM-E7-23 | KV16-D-4 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W23 | SP-0V-1 | KV16-D-5 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W24 | OEM-E7-10 | KV16-D-6 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W25 | SP-0V-1 | KV16-D-7 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W26 | OEM-E7-28 | KV16-D-11 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W27 | OEM-E7-27 | KV16-D-17 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W28 | OEM-E7-11 | KV16-B-26 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W29 | OEM-E7-12 | KV16-B-27 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W30 | OEM-E7-13 | KV16-B-28 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W31 | OEM-E6-5 | KV16-B-1 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W32 | OEM-E6-6 | KV16-B-2 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W33 | OEM-E7-1 | KV16-B-3 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W34 | OEM-E7-2 | KV16-B-4 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W35 | OEM-E7-3 | KV16-B-5 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W36 | OEM-E7-4 | KV16-B-6 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W37 | OEM-E3-9 | KV16-D-15 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W38 | OEM-E7-17 | KV16-B-14 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W39 | OEM-E7-18 | KV16-B-15 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W40 | OEM-E7-19 | KV16-B-16 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W41 | OEM-E7-20 | KV16-B-17 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W42 | OEM-E6-15 | KV16-C-2 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W43 | OEM-E6-23 | KV16-C-3 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W44 | OEM-E6-16 | KV16-C-4 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W45 | OEM-E6-24 | KV16-C-5 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W46 | OEM-E6-14 | KV16-C-6 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W47 | OEM-E3-10 | KV16-D-9 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W48 | OEM-E3-4 | KV16-B-10 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W49 | OEM-E4-13 | KV16-B-11 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W50 | OEM-E2-25 | KV16-A-10 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W51 | OEM-E2-26 | KV16-A-11 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W52 | OEM-E6-3 | KV16-B-12 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W53 | OEM-E6-4 | KV16-B-13 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W54 | OEM-E3-5 | KV16-B-7 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W55 | OEM-E3-6 | KV16-B-8 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W56 | OEM-E5-12 | KV16-A-1 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W57 | OEM-E6-7 | KV16-A-2 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W58 | OEM-E7-5 | KV16-A-3 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W59 | OEM-E6-10 | KV16-C-7 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W60 | OEM-E2-24 | KV16-C-8 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W61 | OEM-E4-8 | KV16-C-9 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W62 | OEM-E6-11 | KV16-C-10 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W63 | OEM-E6-12 | KV16-C-11 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W64 | OEM-E6-22 | KV16-C-12 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W65 | OEM-E4-18 | KV16-C-13 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W66 | OEM-E5-11 | KV16-C-27 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W67 | OEM-E5-5 | KV16-C-28 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W68 | OEM-E7-25 | KV16-C-29 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W69 | OEM-E4-2 | KV16-C-30 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W70 | OEM-E4-5 | KV16-C-31 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | |
| W71 | OEM-E4-6 | KV16-C-32 | 0.5 | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ |
Bench test (before first power-up)
Battery disconnected, ECU and every sensor unplugged. Meter on resistance. Each pair below must read open (OL): a reading means a pinched wire, a stray strand or a mis-pinned cavity. Then check continuity of every wire (last column of the build checklist).
| # | Probe A | Probe B | Expect | Why | Reading |
|---|---|---|---|---|---|
| 1 | KV16-D-1 | KV16-A-13 | open (OL) | +12 V supply must not touch power ground | |
| 2 | KV16-D-1 | KV16-C-17 | open (OL) | +12 V supply must not touch sensor ground | |
| 3 | KV16-A-13 | KV16-D-21 | open (OL) | power ground must not touch 5 V sensor reference | |
| 4 | KV16-C-17 | KV16-D-21 | open (OL) | sensor ground must not touch 5 V sensor reference | |
| 5 | KV16-D-1 | KV16-D-21 | open (OL) | +12 V supply must not touch 5 V sensor reference |
If any reading doesn't match, stop and get help before powering up.
Revisions
| Rev | Label | By | Date |
|---|---|---|---|
| No revisions yet. | |||
Schematic
Connectors
KV16-A
| Cavity | Function | Signal | Wire | Colour | Gauge (mm²) | Destination | Terminal | Seal | Plug |
|---|---|---|---|---|---|---|---|---|---|
| 1 | Injection Channel 9 | — | W56 | — | 0.5 | OEM-E5-12 | — | — | — |
| 2 | Injection Channel 10 | — | W57 | — | 0.5 | OEM-E6-7 | — | — | — |
| 3 | Injection Channel 11 | — | W58 | — | 0.5 | OEM-E7-5 | — | — | — |
| 4 | Injection Channel 12 | — | — | — | — | — | — | — | — |
| 5 | Injection Channel 13 | — | — | — | — | — | — | — | — |
| 6 | Injection Channel 14 | — | — | — | — | — | — | — | — |
| 7 | Injection Channel 15 | — | — | — | — | — | — | — | — |
| 8 | Ignition Channel 9 | — | — | — | — | — | — | — | — |
| 9 | Ignition Channel 10 | — | — | — | — | — | — | — | — |
| 10 | Lambda 1 Heater - | — | W50 | — | 0.5 | OEM-E2-25 | — | — | — |
| 11 | Lambda 2 Heater - | — | W51 | — | 0.5 | OEM-E2-26 | — | — | — |
| 12 | Injection Channel 16 | — | — | — | — | — | — | — | — |
| 13 | ECU Ground | — | W10 | — | 0.85 | SP-GND-1 | — | — | — |
| 14 | Ignition Channel 11 | — | — | — | — | — | — | — | — |
| 15 | Ignition Channel 12 | — | — | — | — | — | — | — | — |
| 16 | Lambda 1 Heater + | — | — | — | — | — | — | — | — |
| 17 | Lambda 2 Heater + | — | — | — | — | — | — | — | — |
| 18 | Lambda 1 Nernst Cell (Vs) | — | — | — | — | — | — | — | — |
| 19 | ECU Ground | — | W11 | — | 0.85 | SP-GND-1 | — | — | — |
| 20 | Lambda 2 Cal Resistor (CalR) | — | — | — | — | — | — | — | — |
| 21 | Lambda 2 Nernst Cell (Vs) | — | — | — | — | — | — | — | — |
| 22 | Lambda 2 Pump Cell (Ip) | — | — | — | — | — | — | — | — |
| 23 | Lambda 2 Virtual Ground (VGnd) | — | — | — | — | — | — | — | — |
| 24 | Lambda 1 Cal Resistor (CalR) | — | — | — | — | — | — | — | — |
| 25 | Lambda 1 Pump Cell (Ip) | — | — | — | — | — | — | — | — |
| 26 | Lambda 1 Virtual Ground (VGnd) | — | — | — | — | — | — | — | — |
KV16-B
| Cavity | Function | Signal | Wire | Colour | Gauge (mm²) | Destination | Terminal | Seal | Plug |
|---|---|---|---|---|---|---|---|---|---|
| 1 | Injection Channel 1 | — | W31 | — | 0.5 | OEM-E6-5 | — | — | — |
| 2 | Injection Channel 2 | — | W32 | — | 0.5 | OEM-E6-6 | — | — | — |
| 3 | Injection Channel 3 | — | W33 | — | 0.5 | OEM-E7-1 | — | — | — |
| 4 | Injection Channel 4 | — | W34 | — | 0.5 | OEM-E7-2 | — | — | — |
| 5 | Injection Channel 5 | — | W35 | — | 0.5 | OEM-E7-3 | — | — | — |
| 6 | Injection Channel 6 | — | W36 | — | 0.5 | OEM-E7-4 | — | — | — |
| 7 | Injection Channel 7 | — | W54 | — | 0.5 | OEM-E3-5 | — | — | — |
| 8 | Injection Channel 8 | — | W55 | — | 0.5 | OEM-E3-6 | — | — | — |
| 9 | ECU Ground | — | W13 | — | 0.85 | SP-GND-1 | — | — | — |
| 10 | Auxiliary Output 1 | — | W48 | — | 0.5 | OEM-E3-4 | — | — | — |
| 11 | Auxiliary Output 2 | — | W49 | — | 0.5 | OEM-E4-13 | — | — | — |
| 12 | Auxiliary Output 3 | — | W52 | — | 0.5 | OEM-E6-3 | — | — | — |
| 13 | Auxiliary Output 4 | — | W53 | — | 0.5 | OEM-E6-4 | — | — | — |
| 14 | Auxiliary Output 5 | — | W38 | — | 0.5 | OEM-E7-17 | — | — | — |
| 15 | Auxiliary Output 6 | — | W39 | — | 0.5 | OEM-E7-18 | — | — | — |
| 16 | Auxiliary Output 7 | — | W40 | — | 0.5 | OEM-E7-19 | — | — | — |
| 17 | Auxiliary Output 8 | — | W41 | — | 0.5 | OEM-E7-20 | — | — | — |
| 18 | Auxiliary Output 9 | — | — | — | — | — | — | — | — |
| 19 | Auxiliary Output 10 | — | — | — | — | — | — | — | — |
| 20 | Auxiliary Output 11 | — | — | — | — | — | — | — | — |
| 21 | Auxiliary Output 12 | — | — | — | — | — | — | — | — |
| 22 | Auxiliary Output 13 | — | — | — | — | — | — | — | — |
| 23 | Auxiliary Output 14 | — | — | — | — | — | — | — | — |
| 24 | Auxiliary Output 15 | — | — | — | — | — | — | — | — |
| 25 | Auxiliary Output 16 | — | — | — | — | — | — | — | — |
| 26 | Ignition Channel 1 | — | W28 | — | 0.5 | OEM-E7-11 | — | — | — |
| 27 | Ignition Channel 2 | — | W29 | — | 0.5 | OEM-E7-12 | — | — | — |
| 28 | Ignition Channel 3 | — | W30 | — | 0.5 | OEM-E7-13 | — | — | — |
| 29 | Ignition Channel 4 | — | — | — | — | — | — | — | — |
| 30 | Ignition Channel 5 | — | — | — | — | — | — | — | — |
| 31 | Ignition Channel 6 | — | — | — | — | — | — | — | — |
| 32 | Ignition Channel 7 | — | — | — | — | — | — | — | — |
| 33 | Ignition Channel 8 | — | — | — | — | — | — | — | — |
| 34 | ECU Ground | — | W12 | — | 0.85 | SP-GND-1 | — | — | — |
KV16-C
| Cavity | Function | Signal | Wire | Colour | Gauge (mm²) | Destination | Terminal | Seal | Plug |
|---|---|---|---|---|---|---|---|---|---|
| 1 | ECU Ground | — | W14 | — | 0.85 | SP-GND-1 | — | — | — |
| 2 | Analog Input Channel 1 | — | W42 | — | 0.5 | OEM-E6-15 | — | — | — |
| 3 | Analog Input Channel 2 | — | W43 | — | 0.5 | OEM-E6-23 | — | — | — |
| 4 | Analog Input Channel 3 | — | W44 | — | 0.5 | OEM-E6-16 | — | — | — |
| 5 | Analog Input Channel 4 | — | W45 | — | 0.5 | OEM-E6-24 | — | — | — |
| 6 | Analog Input Channel 5 | — | W46 | — | 0.5 | OEM-E6-14 | — | — | — |
| 7 | Analog Input Channel 6 | — | W59 | — | 0.5 | OEM-E6-10 | — | — | — |
| 8 | Analog Input Channel 7 | — | W60 | — | 0.5 | OEM-E2-24 | — | — | — |
| 9 | Analog Input Channel 8 | — | W61 | — | 0.5 | OEM-E4-8 | — | — | — |
| 10 | Analog Input Channel 9 | — | W62 | — | 0.5 | OEM-E6-11 | — | — | — |
| 11 | Analog Input Channel 10 | — | W63 | — | 0.5 | OEM-E6-12 | — | — | — |
| 12 | Analog Input Channel 11 | — | W64 | — | 0.5 | OEM-E6-22 | — | — | — |
| 13 | Analog Input Channel 12 | — | W65 | — | 0.5 | OEM-E4-18 | — | — | — |
| 14 | Analog Input Channel 13 | — | — | — | — | — | — | — | — |
| 15 | Analog Input Channel 14 | — | — | — | — | — | — | — | — |
| 16 | Analog Input Channel 15 | — | — | — | — | — | — | — | — |
| 17 | Analog Sensor 0V Reference | — | W19 | — | 0.5 | SP-0V-1 | — | — | — |
| 18 | Digital Input 9 | — | — | — | — | — | — | — | — |
| 19 | Digital Input 10 | — | — | — | — | — | — | — | — |
| 20 | Digital Input 11 | — | — | — | — | — | — | — | — |
| 21 | Digital Input 12 | — | — | — | — | — | — | — | — |
| 22 | Digital Input 13 | — | — | — | — | — | — | — | — |
| 23 | Digital Input 14 | — | — | — | — | — | — | — | — |
| 24 | Analog Input Channel 16 | — | — | — | — | — | — | — | — |
| 25 | Analog Sensor 0V Reference | — | W20 | — | 0.5 | SP-0V-1 | — | — | — |
| 26 | ECU Ground | — | W15 | — | 0.85 | SP-GND-1 | — | — | — |
| 27 | Digital Input 1 | — | W66 | — | 0.5 | OEM-E5-11 | — | — | — |
| 28 | Digital Input 2 | — | W67 | — | 0.5 | OEM-E5-5 | — | — | — |
| 29 | Digital Input 3 | — | W68 | — | 0.5 | OEM-E7-25 | — | — | — |
| 30 | Digital Input 4 | — | W69 | — | 0.5 | OEM-E4-2 | — | — | — |
| 31 | Digital Input 5 | — | W70 | — | 0.5 | OEM-E4-5 | — | — | — |
| 32 | Digital Input 6 | — | W71 | — | 0.5 | OEM-E4-6 | — | — | — |
| 33 | Digital Input 7 | — | — | — | — | — | — | — | — |
| 34 | Digital Input 8 | — | — | — | — | — | — | — | — |
KV16-D
| Cavity | Function | Signal | Wire | Colour | Gauge (mm²) | Destination | Terminal | Seal | Plug |
|---|---|---|---|---|---|---|---|---|---|
| 1 | ECU 14V Supply | — | W5 | — | 0.85 | SP-14V-1 | — | — | — |
| 2 | Auxiliary Output 13-16 14V Supply | — | W6 | — | 0.85 | SP-14V-1 | — | — | — |
| 3 | Sensor Supply 8V | — | — | — | — | — | — | — | — |
| 4 | Crank Index Sensor + | — | W22 | — | 0.5 | OEM-E7-23 | — | — | — |
| 5 | Crank Index Sensor - | — | W23 | — | 0.5 | SP-0V-1 | — | — | — |
| 6 | Sync Sensor + | — | W24 | — | 0.5 | OEM-E7-10 | — | — | — |
| 7 | Sync Sensor - | — | W25 | — | 0.5 | SP-0V-1 | — | — | — |
| 8 | CAN 1H | — | — | — | — | — | — | — | — |
| 9 | EFI Relay Output (Low Side 200mA) | — | W47 | — | 0.5 | OEM-E3-10 | — | — | — |
| 10 | CAN 2H | — | — | — | — | — | — | — | — |
| 11 | Knock 1 + | — | W26 | — | 0.5 | OEM-E7-28 | — | — | — |
| 12 | Knock 1 - | — | — | — | — | — | — | — | — |
| 13 | Shield (Crank/Cam/ Knock) | — | — | — | — | — | — | — | — |
| 14 | CAN 1L | — | — | — | — | — | — | — | — |
| 15 | Ignition Switch Input | — | W37 | — | 0.5 | OEM-E3-9 | — | — | — |
| 16 | CAN 2L | — | — | — | — | — | — | — | — |
| 17 | Knock 2 + | — | W27 | — | 0.5 | OEM-E7-27 | — | — | — |
| 18 | Knock 2 - | — | — | — | — | — | — | — | — |
| 19 | Analog Output (0.0 - 5.0V) | — | — | — | — | — | — | — | — |
| 20 | Auxiliary Output 9-12 14V Supply | — | W7 | — | 0.85 | SP-14V-1 | — | — | — |
| 21 | Sensor Supply Vref1: 5.0V | — | W21 | — | 0.5 | OEM-E6-2 | — | — | — |
| 22 | Sensor Supply Vref2: 5.0V | — | — | — | — | — | — | — | — |
| 23 | Ethernet Tx + | — | — | — | — | — | — | — | — |
| 24 | Ethernet Tx - | — | — | — | — | — | — | — | — |
| 25 | Ethernet Rx + | — | — | — | — | — | — | — | — |
| 26 | Ethernet Rx - | — | — | — | — | — | — | — | — |
OEM-E2
| Cavity | Function | Signal | Wire | Colour | Gauge (mm²) | Destination | Terminal | Seal | Plug |
|---|---|---|---|---|---|---|---|---|---|
| 13 | ETCS power (TBP, throttle bypass) | — | W1 | — | 0.85 | SP-14V-1 | — | — | — |
| 24 | O2 right rear (OXR2) | — | W60 | — | 0.5 | KV16-C-8 | — | — | — |
| 25 | O2 heater right rear (HTR2) | — | W50 | — | 0.5 | KV16-A-10 | — | — | — |
| 26 | O2 heater left rear (HTL2) | — | W51 | — | 0.5 | KV16-A-11 | — | — | — |
OEM-E3
| Cavity | Function | Signal | Wire | Colour | Gauge (mm²) | Destination | Terminal | Seal | Plug |
|---|---|---|---|---|---|---|---|---|---|
| 1 | Battery constant (BATT) | — | — | — | — | — | — | — | — |
| 10 | EFI main relay control (MREL) | — | W47 | — | 0.5 | KV16-D-9 | — | — | — |
| 11 | Serial diagnostic (SIL) | — | — | — | — | — | — | — | — |
| 16 | EFI main relay (+B) | — | W2 | — | 0.85 | SP-14V-1 | — | — | — |
| 4 | Fuel pump relay (FPR) | — | W48 | — | 0.5 | KV16-B-10 | — | — | — |
| 5 | Fuel pump control (FC) | — | W54 | — | 0.5 | KV16-B-7 | — | — | — |
| 6 | Check-engine lamp (W) | — | W55 | — | 0.5 | KV16-B-8 | — | — | — |
| 7 | ETCS main relay (+BM) | — | W3 | — | 0.85 | SP-14V-1 | — | — | — |
| 8 | EFI main relay (+B2) | — | W4 | — | 0.85 | SP-14V-1 | — | — | — |
| 9 | Ignition switch (IGSW) | — | W37 | — | 0.5 | KV16-D-15 | — | — | — |
OEM-E4
| Cavity | Function | Signal | Wire | Colour | Gauge (mm²) | Destination | Terminal | Seal | Plug |
|---|---|---|---|---|---|---|---|---|---|
| 13 | A/C clutch relay (ACMG) | — | W49 | — | 0.5 | KV16-B-11 | — | — | — |
| 18 | EVAP vapor pressure (PTNK) | — | W65 | — | 0.5 | KV16-C-13 | — | — | — |
| 2 | Starter signal (STA) | — | W69 | — | 0.5 | KV16-C-30 | — | — | — |
| 5 | Diagnostic/timing check (TC) | — | W70 | — | 0.5 | KV16-C-31 | — | — | — |
| 6 | Stop light switch (STP) | — | W71 | — | 0.5 | KV16-C-32 | — | — | — |
| 8 | O2 left rear (OXL2) | — | W61 | — | 0.5 | KV16-C-9 | — | — | — |
OEM-E5
| Cavity | Function | Signal | Wire | Colour | Gauge (mm²) | Destination | Terminal | Seal | Plug |
|---|---|---|---|---|---|---|---|---|---|
| 11 | Vehicle speed sensor (SP2-) | — | W66 | — | 0.5 | KV16-C-27 | — | — | — |
| 12 | Canister close valve (CCV) | — | W56 | — | 0.5 | KV16-A-1 | — | — | — |
| 5 | Vehicle speed sensor (SP2+) | — | W67 | — | 0.5 | KV16-C-28 | — | — | — |
OEM-E6
| Cavity | Function | Signal | Wire | Colour | Gauge (mm²) | Destination | Terminal | Seal | Plug |
|---|---|---|---|---|---|---|---|---|---|
| 10 | Mass air flow (VG) | — | W59 | — | 0.5 | KV16-C-7 | — | — | — |
| 11 | O2 right front (OXR1) | — | W62 | — | 0.5 | KV16-C-10 | — | — | — |
| 12 | O2 left front (OXL1) | — | W63 | — | 0.5 | KV16-C-11 | — | — | — |
| 14 | Coolant temperature (THW) | — | W46 | — | 0.5 | KV16-C-6 | — | — | — |
| 15 | Accelerator pedal 1 (VPA) | — | W42 | — | 0.5 | KV16-C-2 | — | — | — |
| 16 | Accelerator pedal 2 (VPA2) | — | W44 | — | 0.5 | KV16-C-4 | — | — | — |
| 17 | Power ground (E1) | — | W8 | — | 0.85 | SP-GND-1 | — | — | — |
| 18 | Sensor ground (E2) | — | W16 | — | 0.5 | SP-0V-1 | — | — | — |
| 19 | MAF ground (EVG) | — | W17 | — | 0.5 | SP-0V-1 | — | — | — |
| 2 | Sensor supply +5V (VC) | — | W21 | — | 0.5 | KV16-D-21 | — | — | — |
| 22 | Intake air temperature (THA) | — | W64 | — | 0.5 | KV16-C-12 | — | — | — |
| 23 | Throttle position 1 (VTA) | — | W43 | — | 0.5 | KV16-C-3 | — | — | — |
| 24 | Throttle position 2 (VTA2) | — | W45 | — | 0.5 | KV16-C-5 | — | — | — |
| 3 | O2 heater right front (HTR) | — | W52 | — | 0.5 | KV16-B-12 | — | — | — |
| 4 | O2 heater left front (HTL) | — | W53 | — | 0.5 | KV16-B-13 | — | — | — |
| 5 | Injector 1 (#10) | — | W31 | — | 0.5 | KV16-B-1 | — | — | — |
| 6 | Injector 2 (#20) | — | W32 | — | 0.5 | KV16-B-2 | — | — | — |
| 7 | EVAP purge VSV (PRG) | — | W57 | — | 0.5 | KV16-A-2 | — | — | — |
OEM-E7
| Cavity | Function | Signal | Wire | Colour | Gauge (mm²) | Destination | Terminal | Seal | Plug |
|---|---|---|---|---|---|---|---|---|---|
| 1 | Injector 3 (#30) | — | W33 | — | 0.5 | KV16-B-3 | — | — | — |
| 10 | Cam position (G2) | — | W24 | — | 0.5 | KV16-D-6 | — | — | — |
| 11 | Ignition 1 (IGT) | — | W28 | — | 0.5 | KV16-B-26 | — | — | — |
| 12 | Ignition 2 (IGT2) | — | W29 | — | 0.5 | KV16-B-27 | — | — | — |
| 13 | Ignition 3 (IGT3) | — | W30 | — | 0.5 | KV16-B-28 | — | — | — |
| 17 | VVT-i OCV - (OCV-) | — | W38 | — | 0.5 | KV16-B-14 | — | — | — |
| 18 | VVT-i OCV + (OCV+) | — | W39 | — | 0.5 | KV16-B-15 | — | — | — |
| 19 | ETCS throttle clutch - (CL-) | — | W40 | — | 0.5 | KV16-B-16 | — | — | — |
| 2 | Injector 4 (#40) | — | W34 | — | 0.5 | KV16-B-4 | — | — | — |
| 20 | ETCS throttle clutch + (CL+) | — | W41 | — | 0.5 | KV16-B-17 | — | — | — |
| 21 | Power ground (E01) | — | W9 | — | 0.85 | SP-GND-1 | — | — | — |
| 22 | Crank position return (NE-) | — | W18 | — | 0.5 | SP-0V-1 | — | — | — |
| 23 | Crank position (NE) | — | W22 | — | 0.5 | KV16-D-4 | — | — | — |
| 25 | Igniter feedback (IGF) | — | W68 | — | 0.5 | KV16-C-29 | — | — | — |
| 27 | Knock sensor 2 (KNK2) | — | W27 | — | 0.5 | KV16-D-17 | — | — | — |
| 28 | Knock sensor 1 (KNK1) | — | W26 | — | 0.5 | KV16-D-11 | — | — | — |
| 3 | Injector 5 (#50) | — | W35 | — | 0.5 | KV16-B-5 | — | — | — |
| 4 | Injector 6 (#60) | — | W36 | — | 0.5 | KV16-B-6 | — | — | — |
| 5 | ACIS intake VSV | — | W58 | — | 0.5 | KV16-A-3 | — | — | — |
| 7 | ETCS throttle motor - (M-) | — | — | — | — | — | — | — | — |
| 8 | ETCS throttle motor + (M+) | — | — | — | — | — | — | — | — |
SP-0V
| Cavity | Function | Signal | Wire | Colour | Gauge (mm²) | Destination | Terminal | Seal | Plug |
|---|---|---|---|---|---|---|---|---|---|
| 1 | — | — | W16 | — | 0.5 | OEM-E6-18 | — | — | — |
| 1 | — | — | W17 | — | 0.5 | OEM-E6-19 | — | — | — |
| 1 | — | — | W18 | — | 0.5 | OEM-E7-22 | — | — | — |
| 1 | — | — | W19 | — | 0.5 | KV16-C-17 | — | — | — |
| 1 | — | — | W20 | — | 0.5 | KV16-C-25 | — | — | — |
| 1 | — | — | W23 | — | 0.5 | KV16-D-5 | — | — | — |
| 1 | — | — | W25 | — | 0.5 | KV16-D-7 | — | — | — |
SP-14V
| Cavity | Function | Signal | Wire | Colour | Gauge (mm²) | Destination | Terminal | Seal | Plug |
|---|---|---|---|---|---|---|---|---|---|
| 1 | — | — | W1 | — | 0.85 | OEM-E2-13 | — | — | — |
| 1 | — | — | W2 | — | 0.85 | OEM-E3-16 | — | — | — |
| 1 | — | — | W3 | — | 0.85 | OEM-E3-7 | — | — | — |
| 1 | — | — | W4 | — | 0.85 | OEM-E3-8 | — | — | — |
| 1 | — | — | W5 | — | 0.85 | KV16-D-1 | — | — | — |
| 1 | — | — | W6 | — | 0.85 | KV16-D-2 | — | — | — |
| 1 | — | — | W7 | — | 0.85 | KV16-D-20 | — | — | — |
SP-GND
| Cavity | Function | Signal | Wire | Colour | Gauge (mm²) | Destination | Terminal | Seal | Plug |
|---|---|---|---|---|---|---|---|---|---|
| 1 | — | — | W8 | — | 0.85 | OEM-E6-17 | — | — | — |
| 1 | — | — | W9 | — | 0.85 | OEM-E7-21 | — | — | — |
| 1 | — | — | W10 | — | 0.85 | KV16-A-13 | — | — | — |
| 1 | — | — | W11 | — | 0.85 | KV16-A-19 | — | — | — |
| 1 | — | — | W12 | — | 0.85 | KV16-B-34 | — | — | — |
| 1 | — | — | W13 | — | 0.85 | KV16-B-9 | — | — | — |
| 1 | — | — | W14 | — | 0.85 | KV16-C-1 | — | — | — |
| 1 | — | — | W15 | — | 0.85 | KV16-C-26 | — | — | — |
Pin map
| OEM point | OEM function | OEM family | Target point | Target function | Target family | Wire colour | Evidence |
|---|---|---|---|---|---|---|---|
| OEM-E2-13 | ETCS power (TBP, throttle bypass) | power_in | KV16-D-1 + KV16-D-2 + KV16-D-20 | ECU 14V Supply + Auxiliary Output 13-16 14V Supply + Auxiliary Output 9-12 14V Supply | power_in | single_source | |
| OEM-E2-24 | O2 right rear (OXR2) | lambda_nb_in | KV16-C-8 | Analog Input Channel 7 | analog_in | single_source | |
| OEM-E2-25 | O2 heater right rear (HTR2) | low_side_out | KV16-A-10 | Lambda 1 Heater - | low_side_out | single_source | |
| OEM-E2-26 | O2 heater left rear (HTL2) | low_side_out | KV16-A-11 | Lambda 2 Heater - | low_side_out | single_source | |
| OEM-E3-1 | Battery constant (BATT) | power_in | — | — | — | single_source | |
| OEM-E3-10 | EFI main relay control (MREL) | low_side_out | KV16-D-9 | EFI Relay Output (Low Side 200mA) | low_side_out | single_source | |
| OEM-E3-11 | Serial diagnostic (SIL) | serial | — | — | — | single_source | |
| OEM-E3-16 | EFI main relay (+B) | power_in | KV16-D-1 + KV16-D-2 + KV16-D-20 | ECU 14V Supply + Auxiliary Output 13-16 14V Supply + Auxiliary Output 9-12 14V Supply | power_in | single_source | |
| OEM-E3-4 | Fuel pump relay (FPR) | low_side_out | KV16-B-10 | Auxiliary Output 1 | low_side_out | single_source | |
| OEM-E3-5 | Fuel pump control (FC) | low_side_out | KV16-B-7 | Injection Channel 7 | injector_out | single_source | |
| OEM-E3-6 | Check-engine lamp (W) | low_side_out | KV16-B-8 | Injection Channel 8 | injector_out | single_source | |
| OEM-E3-7 | ETCS main relay (+BM) | power_in | KV16-D-1 + KV16-D-2 + KV16-D-20 | ECU 14V Supply + Auxiliary Output 13-16 14V Supply + Auxiliary Output 9-12 14V Supply | power_in | single_source | |
| OEM-E3-8 | EFI main relay (+B2) | power_in | KV16-D-1 + KV16-D-2 + KV16-D-20 | ECU 14V Supply + Auxiliary Output 13-16 14V Supply + Auxiliary Output 9-12 14V Supply | power_in | single_source | |
| OEM-E3-9 | Ignition switch (IGSW) | digital_in | KV16-D-15 | Ignition Switch Input | digital_in | single_source | |
| OEM-E4-13 | A/C clutch relay (ACMG) | low_side_out | KV16-B-11 | Auxiliary Output 2 | low_side_out | single_source | |
| OEM-E4-18 | EVAP vapor pressure (PTNK) | analog_in | KV16-C-13 | Analog Input Channel 12 | analog_in | single_source | |
| OEM-E4-2 | Starter signal (STA) | digital_in | KV16-C-30 | Digital Input 4 | digital_in | single_source | |
| OEM-E4-5 | Diagnostic/timing check (TC) | digital_in | KV16-C-31 | Digital Input 5 | digital_in | single_source | |
| OEM-E4-6 | Stop light switch (STP) | digital_in | KV16-C-32 | Digital Input 6 | digital_in | single_source | |
| OEM-E4-8 | O2 left rear (OXL2) | lambda_nb_in | KV16-C-9 | Analog Input Channel 8 | analog_in | single_source | |
| OEM-E5-11 | Vehicle speed sensor (SP2-) | digital_in | KV16-C-27 | Digital Input 1 | digital_in | single_source | |
| OEM-E5-12 | Canister close valve (CCV) | low_side_out | KV16-A-1 | Injection Channel 9 | injector_out | single_source | |
| OEM-E5-5 | Vehicle speed sensor (SP2+) | digital_in | KV16-C-28 | Digital Input 2 | digital_in | single_source | |
| OEM-E6-10 | Mass air flow (VG) | analog_in | KV16-C-7 | Analog Input Channel 6 | analog_in | single_source | |
| OEM-E6-11 | O2 right front (OXR1) | lambda_nb_in | KV16-C-10 | Analog Input Channel 9 | analog_in | single_source | |
| OEM-E6-12 | O2 left front (OXL1) | lambda_nb_in | KV16-C-11 | Analog Input Channel 10 | analog_in | single_source | |
| OEM-E6-14 | Coolant temperature (THW) | temp_in | KV16-C-6 | Analog Input Channel 5 | analog_in | single_source | |
| OEM-E6-15 | Accelerator pedal 1 (VPA) | analog_in | KV16-C-2 | Analog Input Channel 1 | analog_in | single_source | |
| OEM-E6-16 | Accelerator pedal 2 (VPA2) | analog_in | KV16-C-4 | Analog Input Channel 3 | analog_in | single_source | |
| OEM-E6-17 | Power ground (E1) | ground | KV16-A-13 + KV16-A-19 + KV16-B-34 + KV16-B-9 + KV16-C-1 + KV16-C-26 | ECU Ground + ECU Ground + ECU Ground + ECU Ground + ECU Ground + ECU Ground | ground | single_source | |
| OEM-E6-18 | Sensor ground (E2) | sensor_ground | KV16-C-17 + KV16-C-25 + KV16-D-5 + KV16-D-7 | Analog Sensor 0V Reference + Analog Sensor 0V Reference + Crank Index Sensor - + Sync Sensor - | sensor_ground + trigger_in | single_source | |
| OEM-E6-19 | MAF ground (EVG) | sensor_ground | KV16-C-17 + KV16-C-25 + KV16-D-5 + KV16-D-7 | Analog Sensor 0V Reference + Analog Sensor 0V Reference + Crank Index Sensor - + Sync Sensor - | sensor_ground + trigger_in | single_source | |
| OEM-E6-2 | Sensor supply +5V (VC) | vref | KV16-D-21 | Sensor Supply Vref1: 5.0V | vref | single_source | |
| OEM-E6-22 | Intake air temperature (THA) | temp_in | KV16-C-12 | Analog Input Channel 11 | analog_in | single_source | |
| OEM-E6-23 | Throttle position 1 (VTA) | analog_in | KV16-C-3 | Analog Input Channel 2 | analog_in | single_source | |
| OEM-E6-24 | Throttle position 2 (VTA2) | analog_in | KV16-C-5 | Analog Input Channel 4 | analog_in | single_source | |
| OEM-E6-3 | O2 heater right front (HTR) | low_side_out | KV16-B-12 | Auxiliary Output 3 | low_side_out | single_source | |
| OEM-E6-4 | O2 heater left front (HTL) | low_side_out | KV16-B-13 | Auxiliary Output 4 | low_side_out | single_source | |
| OEM-E6-5 | Injector 1 (#10) | injector_out | KV16-B-1 | Injection Channel 1 | injector_out | single_source | |
| OEM-E6-6 | Injector 2 (#20) | injector_out | KV16-B-2 | Injection Channel 2 | injector_out | single_source | |
| OEM-E6-7 | EVAP purge VSV (PRG) | low_side_out | KV16-A-2 | Injection Channel 10 | injector_out | single_source | |
| OEM-E7-1 | Injector 3 (#30) | injector_out | KV16-B-3 | Injection Channel 3 | injector_out | single_source | |
| OEM-E7-10 | Cam position (G2) | trigger_in | KV16-D-6 | Sync Sensor + | trigger_in | single_source | |
| OEM-E7-11 | Ignition 1 (IGT) | ignition_out | KV16-B-26 | Ignition Channel 1 | ignition_out | single_source | |
| OEM-E7-12 | Ignition 2 (IGT2) | ignition_out | KV16-B-27 | Ignition Channel 2 | ignition_out | single_source | |
| OEM-E7-13 | Ignition 3 (IGT3) | ignition_out | KV16-B-28 | Ignition Channel 3 | ignition_out | single_source | |
| OEM-E7-17 | VVT-i OCV - (OCV-) | low_side_out | KV16-B-14 | Auxiliary Output 5 | low_side_out | single_source | |
| OEM-E7-18 | VVT-i OCV + (OCV+) | low_side_out | KV16-B-15 | Auxiliary Output 6 | low_side_out | single_source | |
| OEM-E7-19 | ETCS throttle clutch - (CL-) | low_side_out | KV16-B-16 | Auxiliary Output 7 | low_side_out | single_source | |
| OEM-E7-2 | Injector 4 (#40) | injector_out | KV16-B-4 | Injection Channel 4 | injector_out | single_source | |
| OEM-E7-20 | ETCS throttle clutch + (CL+) | low_side_out | KV16-B-17 | Auxiliary Output 8 | low_side_out | single_source | |
| OEM-E7-21 | Power ground (E01) | ground | KV16-A-13 + KV16-A-19 + KV16-B-34 + KV16-B-9 + KV16-C-1 + KV16-C-26 | ECU Ground + ECU Ground + ECU Ground + ECU Ground + ECU Ground + ECU Ground | ground | single_source | |
| OEM-E7-22 | Crank position return (NE-) | sensor_ground | KV16-C-17 + KV16-C-25 + KV16-D-5 + KV16-D-7 | Analog Sensor 0V Reference + Analog Sensor 0V Reference + Crank Index Sensor - + Sync Sensor - | sensor_ground + trigger_in | single_source | |
| OEM-E7-23 | Crank position (NE) | trigger_in | KV16-D-4 | Crank Index Sensor + | trigger_in | single_source | |
| OEM-E7-25 | Igniter feedback (IGF) | digital_in | KV16-C-29 | Digital Input 3 | digital_in | single_source | |
| OEM-E7-27 | Knock sensor 2 (KNK2) | knock_in | KV16-D-17 | Knock 2 + | knock_in | single_source | |
| OEM-E7-28 | Knock sensor 1 (KNK1) | knock_in | KV16-D-11 | Knock 1 + | knock_in | single_source | |
| OEM-E7-3 | Injector 5 (#50) | injector_out | KV16-B-5 | Injection Channel 5 | injector_out | single_source | |
| OEM-E7-4 | Injector 6 (#60) | injector_out | KV16-B-6 | Injection Channel 6 | injector_out | single_source | |
| OEM-E7-5 | ACIS intake VSV | low_side_out | KV16-A-3 | Injection Channel 11 | injector_out | single_source | |
| OEM-E7-7 | ETCS throttle motor - (M-) | hbridge_out | — | — | — | single_source | |
| OEM-E7-8 | ETCS throttle motor + (M+) | hbridge_out | — | — | — | single_source |
Cut list
| Wire | From | To | Gauge (mm²) | Colour | Length | Signal | Ident |
|---|---|---|---|---|---|---|---|
| W1 | OEM-E2-13 | SP-14V-1 | 0.85 | no route | ETCS power (TBP, throttle bypass) | — | |
| W2 | OEM-E3-16 | SP-14V-1 | 0.85 | no route | EFI main relay (+B) | — | |
| W3 | OEM-E3-7 | SP-14V-1 | 0.85 | no route | ETCS main relay (+BM) | — | |
| W4 | OEM-E3-8 | SP-14V-1 | 0.85 | no route | EFI main relay (+B2) | — | |
| W5 | SP-14V-1 | KV16-D-1 | 0.85 | no route | ECU 14V Supply | — | |
| W6 | SP-14V-1 | KV16-D-2 | 0.85 | no route | Auxiliary Output 13-16 14V Supply | — | |
| W7 | SP-14V-1 | KV16-D-20 | 0.85 | no route | Auxiliary Output 9-12 14V Supply | — | |
| W8 | OEM-E6-17 | SP-GND-1 | 0.85 | no route | Power ground (E1) | — | |
| W9 | OEM-E7-21 | SP-GND-1 | 0.85 | no route | Power ground (E01) | — | |
| W10 | SP-GND-1 | KV16-A-13 | 0.85 | no route | ECU Ground | — | |
| W11 | SP-GND-1 | KV16-A-19 | 0.85 | no route | ECU Ground | — | |
| W12 | SP-GND-1 | KV16-B-34 | 0.85 | no route | ECU Ground | — | |
| W13 | SP-GND-1 | KV16-B-9 | 0.85 | no route | ECU Ground | — | |
| W14 | SP-GND-1 | KV16-C-1 | 0.85 | no route | ECU Ground | — | |
| W15 | SP-GND-1 | KV16-C-26 | 0.85 | no route | ECU Ground | — | |
| W16 | OEM-E6-18 | SP-0V-1 | 0.5 | no route | Sensor ground (E2) | — | |
| W17 | OEM-E6-19 | SP-0V-1 | 0.5 | no route | MAF ground (EVG) | — | |
| W18 | OEM-E7-22 | SP-0V-1 | 0.5 | no route | Crank position return (NE-) | — | |
| W19 | SP-0V-1 | KV16-C-17 | 0.5 | no route | Analog Sensor 0V Reference | — | |
| W20 | SP-0V-1 | KV16-C-25 | 0.5 | no route | Analog Sensor 0V Reference | — | |
| W21 | OEM-E6-2 | KV16-D-21 | 0.5 | no route | Sensor supply +5V (VC) | — | |
| W22 | OEM-E7-23 | KV16-D-4 | 0.5 | no route | Crank position (NE) | — | |
| W23 | SP-0V-1 | KV16-D-5 | 0.5 | no route | Crank Index Sensor - | — | |
| W24 | OEM-E7-10 | KV16-D-6 | 0.5 | no route | Cam position (G2) | — | |
| W25 | SP-0V-1 | KV16-D-7 | 0.5 | no route | Sync Sensor - | — | |
| W26 | OEM-E7-28 | KV16-D-11 | 0.5 | no route | Knock sensor 1 (KNK1) | — | |
| W27 | OEM-E7-27 | KV16-D-17 | 0.5 | no route | Knock sensor 2 (KNK2) | — | |
| W28 | OEM-E7-11 | KV16-B-26 | 0.5 | no route | Ignition 1 (IGT) | — | |
| W29 | OEM-E7-12 | KV16-B-27 | 0.5 | no route | Ignition 2 (IGT2) | — | |
| W30 | OEM-E7-13 | KV16-B-28 | 0.5 | no route | Ignition 3 (IGT3) | — | |
| W31 | OEM-E6-5 | KV16-B-1 | 0.5 | no route | Injector 1 (#10) | — | |
| W32 | OEM-E6-6 | KV16-B-2 | 0.5 | no route | Injector 2 (#20) | — | |
| W33 | OEM-E7-1 | KV16-B-3 | 0.5 | no route | Injector 3 (#30) | — | |
| W34 | OEM-E7-2 | KV16-B-4 | 0.5 | no route | Injector 4 (#40) | — | |
| W35 | OEM-E7-3 | KV16-B-5 | 0.5 | no route | Injector 5 (#50) | — | |
| W36 | OEM-E7-4 | KV16-B-6 | 0.5 | no route | Injector 6 (#60) | — | |
| W37 | OEM-E3-9 | KV16-D-15 | 0.5 | no route | Ignition switch (IGSW) | — | |
| W38 | OEM-E7-17 | KV16-B-14 | 0.5 | no route | VVT-i OCV - (OCV-) | — | |
| W39 | OEM-E7-18 | KV16-B-15 | 0.5 | no route | VVT-i OCV + (OCV+) | — | |
| W40 | OEM-E7-19 | KV16-B-16 | 0.5 | no route | ETCS throttle clutch - (CL-) | — | |
| W41 | OEM-E7-20 | KV16-B-17 | 0.5 | no route | ETCS throttle clutch + (CL+) | — | |
| W42 | OEM-E6-15 | KV16-C-2 | 0.5 | no route | Accelerator pedal 1 (VPA) | — | |
| W43 | OEM-E6-23 | KV16-C-3 | 0.5 | no route | Throttle position 1 (VTA) | — | |
| W44 | OEM-E6-16 | KV16-C-4 | 0.5 | no route | Accelerator pedal 2 (VPA2) | — | |
| W45 | OEM-E6-24 | KV16-C-5 | 0.5 | no route | Throttle position 2 (VTA2) | — | |
| W46 | OEM-E6-14 | KV16-C-6 | 0.5 | no route | Coolant temperature (THW) | — | |
| W47 | OEM-E3-10 | KV16-D-9 | 0.5 | no route | EFI main relay control (MREL) | — | |
| W48 | OEM-E3-4 | KV16-B-10 | 0.5 | no route | Fuel pump relay (FPR) | — | |
| W49 | OEM-E4-13 | KV16-B-11 | 0.5 | no route | A/C clutch relay (ACMG) | — | |
| W50 | OEM-E2-25 | KV16-A-10 | 0.5 | no route | O2 heater right rear (HTR2) | — | |
| W51 | OEM-E2-26 | KV16-A-11 | 0.5 | no route | O2 heater left rear (HTL2) | — | |
| W52 | OEM-E6-3 | KV16-B-12 | 0.5 | no route | O2 heater right front (HTR) | — | |
| W53 | OEM-E6-4 | KV16-B-13 | 0.5 | no route | O2 heater left front (HTL) | — | |
| W54 | OEM-E3-5 | KV16-B-7 | 0.5 | no route | Fuel pump control (FC) | — | |
| W55 | OEM-E3-6 | KV16-B-8 | 0.5 | no route | Check-engine lamp (W) | — | |
| W56 | OEM-E5-12 | KV16-A-1 | 0.5 | no route | Canister close valve (CCV) | — | |
| W57 | OEM-E6-7 | KV16-A-2 | 0.5 | no route | EVAP purge VSV (PRG) | — | |
| W58 | OEM-E7-5 | KV16-A-3 | 0.5 | no route | ACIS intake VSV | — | |
| W59 | OEM-E6-10 | KV16-C-7 | 0.5 | no route | Mass air flow (VG) | — | |
| W60 | OEM-E2-24 | KV16-C-8 | 0.5 | no route | O2 right rear (OXR2) | — | |
| W61 | OEM-E4-8 | KV16-C-9 | 0.5 | no route | O2 left rear (OXL2) | — | |
| W62 | OEM-E6-11 | KV16-C-10 | 0.5 | no route | O2 right front (OXR1) | — | |
| W63 | OEM-E6-12 | KV16-C-11 | 0.5 | no route | O2 left front (OXL1) | — | |
| W64 | OEM-E6-22 | KV16-C-12 | 0.5 | no route | Intake air temperature (THA) | — | |
| W65 | OEM-E4-18 | KV16-C-13 | 0.5 | no route | EVAP vapor pressure (PTNK) | — | |
| W66 | OEM-E5-11 | KV16-C-27 | 0.5 | no route | Vehicle speed sensor (SP2-) | — | |
| W67 | OEM-E5-5 | KV16-C-28 | 0.5 | no route | Vehicle speed sensor (SP2+) | — | |
| W68 | OEM-E7-25 | KV16-C-29 | 0.5 | no route | Igniter feedback (IGF) | — | |
| W69 | OEM-E4-2 | KV16-C-30 | 0.5 | no route | Starter signal (STA) | — | |
| W70 | OEM-E4-5 | KV16-C-31 | 0.5 | no route | Diagnostic/timing check (TC) | — | |
| W71 | OEM-E4-6 | KV16-C-32 | 0.5 | no route | Stop light switch (STP) | — |
Bill of materials
| Category | Part number | Manufacturer | Description | Qty | Unit |
|---|---|---|---|---|---|
| connector | 3-1437290-7 | TE | Superseal 1.0 26-way plug | 1.000 | ea |
| connector | 3-1437290-8 | TE | Superseal 1.0 26-way plug, Key 2 | 1.000 | ea |
| connector | 4-1437290-0 | TE | Superseal 1.0 34-way plug, Key 1 | 1.000 | ea |
| connector | 4-1437290-1 | TE | Superseal 1.0 34-way plug, Key 2 | 1.000 | ea |
| terminal | 3-1447221-4 | TE | Superseal 1.0 socket terminal, 20 AWG (0.5 sq mm) | 62.000 | ea |
ECU setup sheet
| Role | Engine ref | Engine signal | Sensor | ECU point | ECU function | ECU class | Setup flag |
|---|---|---|---|---|---|---|---|
| No configured channels. | |||||||
Findings
Open (11)
| Severity | Code | Subject | Message |
|---|---|---|---|
| error | REQUIRED_UNMAPPED | OEM-E7-7 | Required OEM function "ETCS throttle motor - (M-)" (hbridge_out) is not connected to the new ECU. |
| error | REQUIRED_UNMAPPED | OEM-E7-8 | Required OEM function "ETCS throttle motor + (M+)" (hbridge_out) is not connected to the new ECU. |
| info | NET_FAMILY | KV16-C-17 ↔ KV16-D-5 | KV16-C-17 "Analog Sensor 0V Reference" [sensor_ground] is wired to KV16-D-5 "Crank Index Sensor -" [trigger_in]. Trigger return tied to sensor/trigger ground: correct for single-ended trigger inputs. |
| info | NET_FAMILY | OEM-E3-5 ↔ KV16-B-7 | OEM-E3-5 "Fuel pump control (FC)" [low_side_out] is wired to KV16-B-7 "Injection Channel 7" [injector_out]. Injector drivers can usually run general low-side loads; check current and PWM frequency. |
| info | NET_FAMILY | OEM-E3-6 ↔ KV16-B-8 | OEM-E3-6 "Check-engine lamp (W)" [low_side_out] is wired to KV16-B-8 "Injection Channel 8" [injector_out]. Injector drivers can usually run general low-side loads; check current and PWM frequency. |
| info | NET_FAMILY | OEM-E5-12 ↔ KV16-A-1 | OEM-E5-12 "Canister close valve (CCV)" [low_side_out] is wired to KV16-A-1 "Injection Channel 9" [injector_out]. Injector drivers can usually run general low-side loads; check current and PWM frequency. |
| info | NET_FAMILY | OEM-E6-14 ↔ KV16-C-6 | OEM-E6-14 "Coolant temperature (THW)" [temp_in] is wired to KV16-C-6 "Analog Input Channel 5" [analog_in]. Thermistor on a plain analog input needs a pull-up; check the channel can enable one. |
| info | NET_FAMILY | OEM-E6-22 ↔ KV16-C-12 | OEM-E6-22 "Intake air temperature (THA)" [temp_in] is wired to KV16-C-12 "Analog Input Channel 11" [analog_in]. Thermistor on a plain analog input needs a pull-up; check the channel can enable one. |
| info | NET_FAMILY | OEM-E6-7 ↔ KV16-A-2 | OEM-E6-7 "EVAP purge VSV (PRG)" [low_side_out] is wired to KV16-A-2 "Injection Channel 10" [injector_out]. Injector drivers can usually run general low-side loads; check current and PWM frequency. |
| info | NET_FAMILY | OEM-E7-5 ↔ KV16-A-3 | OEM-E7-5 "ACIS intake VSV" [low_side_out] is wired to KV16-A-3 "Injection Channel 11" [injector_out]. Injector drivers can usually run general low-side loads; check current and PWM frequency. |
| info | UNMAPPED | OEM | 1 optional OEM pins are not mapped: OEM-E3-11 Serial diagnostic (SIL) |
Accepted (1)
| Code | Subject | Reason | By |
|---|---|---|---|
| REQUIRED_UNMAPPED | OEM-E3-1 | Battery-constant (memory) feed of the stock ECU: the new ECU has no such input, so it is not needed. | mapping-proposal |
Notes
Auto-mapped by auto_map() from the library pin data on 2026-10-11. Review every wire against both manuals before building. Open items: - OEM-E7 7: ETCS throttle motor - (M-): no +/− pair in the pinout (multi-phase or half-documented motor); wire by hand - OEM-E7 8: ETCS throttle motor + (M+): no +/− pair in the pinout (multi-phase or half-documented motor); wire by hand Not wired: - OEM-E3 1: Battery constant (BATT): Emtron KV16 has no battery-constant input; not needed - KV16-D 12: Knock 1 - left open: the stock knock sensor has one ECU wire; check the ECU manual for single-wire knock sensors - KV16-D 18: Knock 2 - left open: the stock knock sensor has one ECU wire; check the ECU manual for single-wire knock sensors - OEM-E3 11: Serial diagnostic (SIL): no free k_line on Emtron KV16
Sources
| Reliability | Kind | Title | URL | Archive | Captured | SHA-256 |
|---|---|---|---|---|---|---|
| 4 | vendor_doc | Emtron KV12/KV16 Pinout Rev2 | https://github.com/emtron-australia/help | — | 2026-10-05 | 2f3a1b2d2ed4 |
| 4 | service_manual | Toyota FSM RM779U (2001 Lexus IS300) — DIAGNOSTICS 'TERMINALS OF ECM' (DI-20/21) | http://www.2jzgarage.com/wp-content/uploads/2013/04/2001_IS300_ECU_Pinouts.pdf | — | — | — |